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Strength of Materials Problems and Solutions Worked Step by Step

In short: strength of materials works out how loaded members stress, deform and fail. This page solves the four standard problem types in full — axial loading, bending, torsion and principal stresses — showing the formula, the substitution and the units at each step. FLN Tutors (Freelancer Network) also offers one-to-one help with the same topics. Matched to a verified specialist who knows your course, your university's marking criteria, and your deadline.

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FLN offers one-to-one online Strength of Materials tutoring with verified subject specialists. Sessions focus on calculations, design problems and the theory behind them, including Stress and Strain, Shear Force Diagram, Bending Moment Diagram and Torsion of Shafts, using your own course material, so you understand the subject and can apply it yourself.

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How to use this page

Four worked problems follow, covering the question types that make up most of a strength of materials paper. Each one states the formula, substitutes the numbers and keeps the units visible, because unit slips cost more marks here than anything else.

A habit worth copying: convert everything to newtons and millimetres before substituting. Then stress comes out in N/mm², which is the same as MPa, and no conversion is needed at the end.

Problem 1: axial stress, strain and extension

A steel bar 2 m long and 20 mm in diameter carries a tensile load of 50 kN. Take E = 200 GPa. Find the stress, the strain and the extension.

Area

A = πd² ÷ 4 = π × 20² ÷ 4 = 314.159 mm²

Stress

σ = P ÷ A = 50,000 N ÷ 314.159 mm² = 159.15 N/mm² = 159.15 MPa

Strain, from Hooke's law, with E = 200 GPa = 200,000 N/mm²

ε = σ ÷ E = 159.15 ÷ 200,000 = 7.958 × 10⁻⁴ (dimensionless)

Extension

δ = εL = 7.958 × 10⁻⁴ × 2,000 mm = 1.592 mm

Equivalently δ = PL ÷ AE = (50,000 × 2,000) ÷ (314.159 × 200,000) = 1.592 mm. Getting the same answer two ways is a quick self-check worth doing in an exam.

Problem 2: bending stress in a beam

A simply supported beam spans 6 m and carries a uniformly distributed load of 12 kN/m. Its section is rectangular, 150 mm wide and 300 mm deep. Find the maximum bending stress.

Maximum bending moment, at mid-span for a simply supported UDL

M = wL² ÷ 8 = 12 × 6² ÷ 8 = 54 kN·m = 54 × 10⁶ N·mm

Second moment of area

I = bd³ ÷ 12 = 150 × 300³ ÷ 12 = 3.375 × 10⁸ mm⁴

Section modulus, with y = d/2 = 150 mm

Z = I ÷ y = 3.375 × 10⁸ ÷ 150 = 2.25 × 10⁶ mm³

Maximum bending stress

σ = M ÷ Z = 54 × 10⁶ ÷ 2.25 × 10⁶ = 24 N/mm² = 24 MPa

Note how strongly depth matters: I varies with d³, so swapping this section to 300 wide by 150 deep would cut I to 8.44 × 10⁷ mm⁴ and quadruple the stress. That is why joists are installed on edge.

Problem 3: torsion of a solid shaft

A solid circular shaft 50 mm in diameter transmits a torque of 3 kN·m. Find the maximum shear stress.

Polar second moment of area

J = πd⁴ ÷ 32 = π × 50⁴ ÷ 32 = 613,592 mm⁴

Maximum shear stress, at the outer surface where r = 25 mm

τ = Tr ÷ J = (3 × 10⁶ N·mm × 25 mm) ÷ 613,592 mm⁴ = 122.2 N/mm² = 122.2 MPa

Shear stress varies linearly from zero at the axis to its maximum at the surface. This is why a hollow shaft is efficient: removing the lightly stressed core saves far more weight than it costs in strength.

Problem 4: principal stresses and Mohr's circle

At a point, σx = 80 MPa, σy = 20 MPa and τxy = 30 MPa. Find the principal stresses, the maximum shear stress and the orientation of the principal planes.

Centre of Mohr's circle

σavg = (σx + σy) ÷ 2 = (80 + 20) ÷ 2 = 50 MPa

Radius

R = √[((σx − σy) ÷ 2)² + τxy²] = √[30² + 30²] = √1,800 = 42.43 MPa

Principal stresses

σ₁ = 50 + 42.43 = 92.43 MPa σ₂ = 50 − 42.43 = 7.57 MPa

Maximum in-plane shear stress equals the radius: 42.43 MPa

Orientation

tan 2θ = 2τxy ÷ (σx − σy) = 60 ÷ 60 = 1, so 2θ = 45° and θ = 22.5°

Check: σ₁ + σ₂ = 92.43 + 7.57 = 100 = σx + σy. The sum of normal stresses is invariant, so this verifies the arithmetic in one line.

Formula sheet

QuantityFormula
Direct stressσ = P / A
Direct strainε = δ / L
Hooke's lawσ = Eε
Extensionδ = PL / AE
Second moment, rectangleI = bd³ / 12
Second moment, circleI = πd⁴ / 64
Bending stressσ = My / I = M / Z
Polar second moment, solid shaftJ = πd⁴ / 32
Torsional shear stressτ = Tr / J
Angle of twistθ = TL / GJ
Max BM, simply supported UDLM = wL² / 8
Max BM, simply supported central point loadM = PL / 4
Max BM, cantilever UDLM = wL² / 2
Principal stressesσavg ± R
Thin cylinder, hoop stressσh = pd / 2t
Thin cylinder, longitudinal stressσl = pd / 4t
Euler buckling loadPcr = π²EI / Le²

Hoop stress in a thin cylinder is twice the longitudinal stress, which is why a pressurised pipe splits along its length rather than around it.

Sign conventions and units

Most lost marks here are not conceptual.

  • Tension positive, compression negative for direct stress.
  • Sagging bending moment positive in the usual convention; state which you use, because textbooks differ.
  • 1 GPa = 1,000 MPa = 1,000 N/mm². E for steel is about 200 GPa, so 200,000 N/mm².
  • 1 kN·m = 10⁶ N·mm. This conversion causes more errors than any other in bending problems.
  • Keep mm throughout and stress arrives in MPa automatically.
  • Second moment of area has units of mm⁴, section modulus mm³. If your units do not come out as these, the formula has been applied wrongly.

Where students lose marks

  • Mixing metres and millimetres in one substitution.
  • Forgetting that 1 kN·m is 10⁶ N·mm.
  • Using I instead of Z, or dividing by y twice.
  • Using the circle formula I = πd⁴/64 where the polar value J = πd⁴/32 is required.
  • Taking y as the full depth rather than half of it for a symmetric section.
  • Quoting principal stresses without checking that their sum equals σx + σy.
  • Giving an answer with no units, or in units that cannot be right.
  • Reporting stress to five decimal places from data given to two figures.

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Strength of Materials tutoring: frequently asked questions

What is strength of materials?

Strength of materials studies how solid members respond to loading: the internal stresses that develop, the deformation that results, and the conditions under which failure occurs. It covers axial loading, bending, shear, torsion, combined stresses, columns and pressure vessels, and it underpins the design of almost every load-bearing component.

How do you calculate stress and strain?

Direct stress is the load divided by the cross-sectional area, giving N/mm² or MPa. Direct strain is the change in length divided by the original length, so it is dimensionless. Within the elastic range they are related by Hooke's law through Young's modulus.

What is Young's modulus?

Young's modulus is the ratio of direct stress to direct strain in the elastic range, so it measures stiffness rather than strength. For steel it is roughly 200 GPa, meaning 200,000 N/mm². A stiffer material deforms less under the same stress but is not necessarily stronger.

What is the difference between stress and pressure?

Numerically both are force per unit area and share units. Pressure acts normal to a surface and is usually externally applied by a fluid, while stress describes the internal distribution of force within a material and can be normal, shear or a combination of both.

How do you find the maximum bending moment?

It depends on the loading and supports. For a simply supported beam with a uniform load it is wL² divided by eight at mid-span; with a central point load it is PL divided by four; for a cantilever with a uniform load it is wL² divided by two at the fixed end.

What is section modulus?

Section modulus is the second moment of area divided by the distance to the extreme fibre. It combines both into one property, so maximum bending stress is simply the bending moment divided by it. Comparing section moduli ranks sections directly for bending capacity.

Why are beams deeper than they are wide?

Because the second moment of area varies with the cube of depth but only linearly with width. Doubling the depth increases bending stiffness roughly eightfold, whereas doubling the width only doubles it. This is why joists are installed on edge rather than flat.

What is the difference between I and J?

The second moment of area, I, governs bending and for a circle equals pi d to the fourth over sixty-four. The polar second moment, J, governs torsion and equals pi d to the fourth over thirty-two, so J is exactly twice I for a solid circular section.

How do you calculate shear stress in a shaft?

Multiply the applied torque by the radius at which stress is wanted and divide by the polar second moment of area. The maximum occurs at the outer surface. Shear stress varies linearly from zero at the axis, which is what makes hollow shafts efficient.

Why are hollow shafts more efficient than solid ones?

Because torsional shear stress is near zero close to the axis, so the central material carries very little load while contributing its full weight. Removing it reduces mass substantially with only a modest loss of torsional capacity, improving strength for a given weight.

What are principal stresses?

Principal stresses are the maximum and minimum normal stresses at a point, acting on the planes where shear stress is zero. They are found from the average normal stress plus or minus the radius of Mohr's circle, and they govern most failure criteria.

What is Mohr's circle used for?

Mohr's circle represents the state of stress at a point graphically, so principal stresses, maximum shear stress and plane orientations can be read directly. The circle's centre is the average normal stress and its radius is the maximum in-plane shear stress.

How can I check principal stress answers quickly?

Add them. The sum of the principal stresses must equal the sum of the original normal stresses, because the sum of normal stresses is invariant under rotation of axes. If the two sums disagree, there is an arithmetic error to find.

What is the difference between hoop and longitudinal stress?

In a thin-walled cylinder under internal pressure, hoop stress acts circumferentially and equals pressure times diameter over twice the thickness. Longitudinal stress acts along the axis and is half that value, which is why pressurised pipes split along their length.

Can a tutor help with strength of materials problems?

Yes. A one-to-one tutor can work through axial, bending, torsion and combined-stress problems with you, check your sign conventions and units, and show you the self-checks that catch errors. You complete your own assessed work in line with your course rules.

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